BRAWO
Brawo Forge
Industrial Intelligence
WORKERAI Assistant
Plant online
MR
FURNACE-03Furnace 03 — Thermal Issue
Health 68%
Furnace 03 is reading 1180°C — 60° above set point. Cooling fan 2 is at full RPM. What should I do before it trips the safety interlock?
14:02You
Forge AssistantHigh confidence · 94%14:03
Tier 2 thermal warning confirmed

Furnace 03 is 30°C below the safety interlock trip point of 1220°C. You have time to run the controlled cooldown if you start now.

Controlled cooldown sequence
  1. 1Reduce burner output to 60% on HMI panel B-03
  2. 2Open auxiliary cooling valve V-12 — half turn counter-clockwise
  3. 3Verify exhaust damper E-04 is fully open (indicator should be green)
  4. 4Wait 60 seconds — temperature should drop at least 15°C per minute
If temperature does not drop within 90 seconds

Escalate immediately. Do not force the damper linkage manually — see your follow-up below.

Sources · 2
Damper E-04 looks stuck. I'm pulling the manual override lever but it's resisting. Any specific torque specs or precautions?
14:05You
Forge AssistantHigh confidence · 91%14:06
Do not exceed 40 Nm on the override lever

Exceeding 40 Nm will shear the linkage pin. Replacement takes 30 minutes and requires Form M-204.

Manual override procedure
  1. 1Spray WD-40 Specialist Penetrant on pivot pin (Ref: B-291)
  2. 2Wait 60 seconds for penetrant to act
  3. 3Re-attempt the lever — gentle, steady pressure only
  4. 4If still resistant: initiate Burner Stop and call your supervisor
Sources · 2
Suggested follow-ups
Grounded in 2,847 verified Brawo manuals